Tuesday, April 29, 2008

Prohibited Items Regarding the Battery Handling

A. Disassembly
Never disassemble a battery, as the electrolyte inside is strong alkaline and can damage skin and clothes.

B. Short-circuiting
Never attempt to short-circuit a battery. Doing so can damage the product and generate heat that can cause burns.

C. Throwing batteries into a fire or water
Disposing of a battery in fire can cause the battery to rupture. Also avoid placing batteries in water, as this causes batteries to cease to function.

D. Soldering
Never solder anything directly to a battery. This can destroy the safety features of the battery by damaging the safety vent inside the cap.

E. Inserting the batteries with their polarities reversed
Never insert a battery with the positive and negative poles reversed, as this can cause the battery to swell or rupture.

F. Overcharging at high currents and reverse charging
Never reverse charge or overcharge with high currents (i.e. higher than rated). Doing so causes rapid gas generation and increased gas pres-sure, thus causing batteries to swell or rupture.
Charging with an unspecified charger or specified charger that has been modified can cause batteries to swell or rupture. Be sure to indicate this safety warning clearly in all operating instructions as a handling restriction for ensuring safety.

G. Installation in equipment (with an airtight battery compartment)
Always avoid designing airtight battery compartments.
In some cases, gases (oxygen, hydrogen) may be given off, and there is a danger of the batteries bursting or rupturing in the presence of a source of ignition (sparks generated by a motor switch, etc.).

H. Use of batteries for other purposes
Do not use a battery in an appliance or purpose for which it was not intended. Differences in specifications can damage the battery or appliance.

I. Short-circuiting of battery packs
Special caution is required to prevent short-circuits. Care must be taken during the design of the battery pack shape to ensure batteries cannot be inserted in reverse. Also, caution must be given to certain structures or product terminal shapes which can make short-circuiting more likely.

J. Using old and new batteries together
Avoid using old and new batteries together. Also avoid using these batteries with ordinary dry-cell batteries, Ni-MH batteries or with another manufacturer’s batteries. Differences in various characteristic values, etc., can cause damage to batteries or the product.

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Monday, April 28, 2008

Operating principles of lithium ion rechargeable batteries

Operating principles

Charging   Discharging
When the battery like pa2487ur is charged, the lithium ions in the cathode material (lithium compound) migrate via a separator to between the layers of carbon material that form the anode, and a charging current flows. When the battery like pa3383u-1brs is discharged, the lithium ions in the carbon material that form the anode migrate via a separator to the cathode material (lithium compound), and a discharging current flows.
Battery ionic equation (charging)   Battery ionic equation (discharging)
Cobalt type:
LiCoO2+Cn —> Li1-XCoO2+CnLix
Manganese type:
LiMn2O4+Cn —> Li1-XMn2O4+CnLix
Cobalt type:
Li1-XCoO2+CnLix —> LiCoO2+Cn
Manganese type:
Li1-XMn2O4+CnLix —> LiMn2O4+Cn
Lithium ion rechargeable batteries such as pa3107u-1bas operate based simply on this theory of lithium ions migrating between the cathode and anode. Lithium ion rechargeable batteries e.g. pa3291u-1brs are therefore fundamentally different from non-rechargeable lithium batteries like pa3384u-bas  in that the basic form of the cathode and anode materials does not change.
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Friday, April 25, 2008

Increasing battery power by zapping

Remote control (RC) racing enthusiasts have experimented with all imaginable methods to maximize battery performance. One technique that seems to work reasonably well is zapping nickel-cadmium cells with a very high pulse current. Zapping is said to increase the cell voltage by 20 to 40mV when measured under a 30A load. This would increase the cell voltage from 1.25V to about 1.28V. (Note that industry tends to rate nickel-cadmium at 1.25V whereas the consumer market has adapted 1.20V. It is simply a preference of rating). According to experts, the voltage gain is stable; only a small drop is observed with usage and age.

During the race, the motor draws 30A from a 7.50V battery (6 cells connected in series). This calculates to over 225W or about a quarter HP of power. The race lasts for roughly four minutes. By raising the cell voltage by say 30mV from 7.50Vto 7.68V per pack, an extra 5W can be drawn. Although small, this extra power is critical to the winning team.
According to experts, zapping works only reliably with nickel-cadmium cells. nickel-metal-hydride has been tried but the results are inconclusive. The zapping process is done with a 47,000mF capacitor charged to 90V. Best results are achieved if the battery is cycled twice after treatment, then zapped again. Once in service, zapping will no longer improve the cell’s performance. Neither does zapping regenerate a cell that has become weak.

Companies specializing in zapping batteries use top quality Japanese-made nickel-cadmium cells. The cells are normally sub-C and are handpicked at the factory. Specially labeled, the cells arrive in a discharged state with an open cell voltages of 1.11 to 1.12V. If below 1.06V, the cell is suspect and zapping does not work well. A low voltage may hint at elevated self-discharge or chemical deficiencies. The 1.1V is produced through the electro-chemical potential of the nickel-cadmium cell. This voltage is present even with no charge. Applying a load would cause the open terminal voltage to collapse.

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Wednesday, April 23, 2008

Toshiba laptop battery

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Tuesday, April 22, 2008

The cost of laptop battery cell’s power

Electrical energy from non-rechargeable (primary) batteries is expensive in relative terms and its use is limited to low power applications such as watches, flashlights and portable entertainment devices. Cell phones, laptops and power tools run mainly on rechargeable (secondary) batteries e.g. pa3107u-1bas.

In this paper we calculate the cost to produce 1000 watts of power for one hour (1kWh) from different energy storage medias. We first look at primary and secondary batteries such as toshiba laptop battery; then compare the energy cost derived from an internal combustion motor, the fuel cell and finally the electrical grid.


The secondary battery

Secondary battery like pa3331u-1brs provides far more economical energy than primaries, as Figure 2 reveals. This analysis is based on the estimated purchase price of a commercial battery pack for instance pa3331u-1brs and on the number of discharge-charge cycles it can endure before replacement is necessary. The calculated cost does not include the electricity needed for charging, nor does it account for the purchasing cost of the charging equipment.

The low costs of nickel-cadmium can only be achieved by applying a full discharge once every 1-2 month as part of a maintenance program to prevent memory. If omitted, nickel-cadmium is on par with nickel-metal-hydride and lithium-ion battery  e.g. pa3356u-1brs in terms of cycle life. Lack of maintenance would increase the cost three-fold. Environmental conditions, such as elevated temperatures and incorrect charging, reduce the expected battery e.g. pa3107u-1brs  life of all battery chemistries. The calculated cycle life is based on best cases.

Newer chemistries provide higher energy densities than conventional batteries per size and weight but the cost per kWh is higher. This cost is, to a large extent, governed by the number of charge/discharge cycles the battery e.g. pa3356u-1bas can endure.

By far the lowest cost per kWh is lead-acid for wheelchairs and scooters. Running a laptop off a large lead-acid battery would reduce the energy cost twenty fold. This, however, would be a hard sell.

The primary battery

It can be seen that larger cells provide a lower cost per kWh than small cells. The energy cost from the AA is more than half that of the smaller AAA. The C cell provides the lowest cost per kWh. The D cell has gone up in cost because of moderate use. Advanced systems, such as lithium battery(pa3383u-1brs), provide very high energy density at a premium cost. The energy cost of the 6-volt camera battery is more than ten times that of an alkaline C cell.

Primary batteries hold more energy than secondary batteries like pa3384u-1bas per size and weight. Operational readiness, long storage and instant readiness are other benefits. Primary batteries contain little toxic substances and are considered environmentally friendly.

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Monday, April 21, 2008

The history of secondary batteries

During the last decade, most people have gradually been switching to rechargeable batteries. Improvements in battery technology, better charge methods and more readily available power sources made this possible. The most important single reason, however, is cost.

Another advantage of secondary batteries such as Toshiba laptop battery is low internal resistance. This allows high current on demand, an attribute that is essential for digital devices and instruments needing high inrush currents. Power tools, for example, could not be run effectively on alkaline batteries.
But rechargeable batteries e.g. PA3331U-1BRS have their limitations. Beside marginal energy density, secondary batteries have a defined shelf life and lose the ability to hold charge as they age. Similar to a spring under tension, a secondary battery E.G.PA3331U-1BRS  seeks to revert back to its lowest denominator.

Secondary batteries E.G.PA3107U-1BRS need some level of battery maintenance. Only if periodically discharged do nickel-based batteries provide the cost-effective and reliable service expected in a fleet environment. The deep discharge reverses the crystalline formation (memory) that occurs if a nickel-based battery is repeatedly charged on top of a residual charge. lithium batteries E.G.PA3107U-1BAS  have no memory and an occasional discharge is applied to verify performance. Battery maintenance is best done with a battery analyzer.

Battery aging is subject to cycling, storage temperature and state-of-charge. While a primary battery has a shelf life of 10 years, lithium-based batteries E.G.PA3356U-1BRS are good for 2-3 years in normal use. Cool storage at a 40% charge level prolongs longevity. Nickel-based batteries are good for 5 years and longer but require priming to regain performance after long storage.

Another negative of rechargeable batteries is the high self-discharge. nickel-based batteries exhibit a 10-20% self-discharge per month. This compares with 5-10% for lithium and lead-based batteries. The self-discharge increases at higher temperatures. For this reason, secondary batteries are not an effective media for long-term energy storage; primary batteries are better suited. A secondary battery E.G. PA3383U-1BRS can never be removed too far from the charger. It needs to be fed before each activity.

Secondary batteries E.G. TOSHIBA PA3107U-1BRS have a limited cycle count. The number of cycles achieved is based on the depth of discharge, environmental conditions, charge methods and maintenance procedures. Each battery chemistry behaves differently in terms of aging and wear.

In the US Army, rechargeable batteries are being used predominately for training. Officials are now exploring their suitability for combat missions. Rechargeables have advantages that go beyond cost issues. For one, the batteries can be re-used and do not burden the supply channels. In the absence of electric power, charging can be done through solar power, windmills and hand-crank generators. Even kinetic power is being explored in which an electric generator is built in the sole of the soldier’s boot. Rechargeable batteries are able to providing power when no supply of fresh batteries is possible.

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BLOGTOPLIST

Hardware Hardware
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BlogToplist

<a href=”http://www.blogtoplist.com/hardware/” title=”Hardware”>
<img src=”http://www.blogtoplist.com/tracker.php?u=40494″ alt=”Hardware” border=”0″ /></a>
 
 
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<img src=”http://www.blogtoplist.com/images/votebutton.gif” alt=”Top Blogs” border=”0″ /></a>
 
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Saturday, April 19, 2008

Rapid testing laptop batteries

Portable batteries for cell phones, laptops and cameras may be rapid-tested by applying a number of load pulses while observing the relationship between voltage and current. Ohm’s Law is used to calculate the internal resistance. Comparing the readings against a table of values estimates the battery’s state-of-health.

AC conductance has been incorporated into a number of hand-held testers to check batteries for vehicular and stationary batteries. To offer simple and low-cost units, these testers load the battery with pulses rather than injecting sinusoidal signals. The pulses are commonly not voltage controlled and the thermal battery such as  toshiba laptop battery voltage may be surpassed. The thermal voltage threshold of a lead-acid battery is 25mV per cell. Exceeding this voltage is similar to over-driving an audio amplifier. Amplified noise and distortion is the result.

AC conductance provides accurate readings, provided the battery is fully charged, has rested or has been briefly discharged prior to taking the reading. AC conductance tends to become unreliable on low charge and sometimes fails a good battery e.g. PA3331U-1BRS. At other times, a faulty battery  may pass as good. The correlation to the battery’s state-of-charge is a common complaint by users. AC conductance works best in identifying batteries with definite deficiencies.

This load pulse method does not work well for larger batteries and AC conductance is commonly used. An AC voltage is applied to the battery ,for instance PA3331U-1BRS ,terminals that floats as a ripple on top of the battery’s DC voltage and charges and discharges the battery alternatively. 

AC conductance is non-invasive, quick and the test instruments are relatively inexpensive. There are, however, some fundamental problems. Most commercial testers use only one frequency, which is commonly below 100 Hertz. Multi-frequency systems would be more accurate but require complex data interpretation software and expensive hardware. In this paper we focus on Electrochemical Impedance Spectroscopy (EIS), a method that overcomes some of the shortcomings of AC conductance.

from batteryuniversity.com

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Friday, April 18, 2008

How to prolong li-ion batteries

Lithium-ion has not yet fully matured and is being improved continuously. New metal and chemical combinations are being tried every six months to increase energy density and prolong service life. The improvements in longevity after each change will not be known for a few years.

A lithium-ion battery such as toshiba laptop battery provides 300-500 discharge/charge cycles. The battery prefers a partial rather than a full discharge. Frequent full discharges should be avoided when possible. Instead, charge the battery e.g. PA3331U-1BRS more often or use a larger battery. There is no concern of memory when applying unscheduled charges.

Although lithium-ion is memory-free in terms of performance deterioration, batteries with fuel gauges exhibit what engineers refer to as “digital memory”. Here is the reason: Short discharges with subsequent recharges do not provide the periodic calibration needed to synchronize the fuel gauge with the battery’s state-of-charge. A deliberate full discharge and recharge every 30 charges corrects this problem. Letting the battery run down to the cut-off point in the equipment will do this. If ignored, the fuel gauge will become increasingly less accurate.

The memory effect in batteries if caused by recharging and is hard to avoid. Inside the battery is chemicals that react to combine into a new substance giving off electricity for your laptop in the process. When you recharge your battery you are splitting the newly formed substance back into its original forms.

But each time you recharge it, a little bit doesnt convert back to the orginal form, and this builds up over time. Eventually you will notice that it would hold charge for as long, this is because there is less substances to combine.

To aviod this build up, you can do a few simple things,

1) Dont abuse the fact that it has a battery - If you can run it off the power supply then do so. Run it off the power supply WHENEVER POSSIBLE.

2) If you have to use it on battery, dont just empty the charge say… 25% of the way and then recharge it, use it as much as you can. You dont have to run it flat, but more before recharging is better.

If worst comes to worst and it is significantly decreasing you could always fork out a few $ and buy a new battery e.g. PA3331U-1BRS.

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